800L Mixing Solution Preparation System with SS316L Tank
Variable Speed Agitator | Sanitary Design | Hygienic Liquid Preparation Solution
Introduction
The 800L Mixing Solution Preparation System is designed for efficient and reliable liquid blending processes requiring accurate mixing control and hygienic equipment design. With SS316L product contact surfaces, variable speed agitation, and a compact skid-mounted structure, the system provides stable mixing performance for various liquid preparation applications.
The system can be customized with heating/cooling jackets, sanitary piping, filtration units, and automatic control options according to different process requirements.
1. Product Overview
The 800L Mixing Solution Preparation System integrates a stainless steel mixing tank, variable speed agitator, control system, and optional temperature control functions into one complete process unit.
The SS316L contact material provides excellent corrosion resistance and hygienic performance, while the smooth internal surface design helps improve cleaning efficiency and reduce material residue.
The variable speed agitator allows operators to adjust mixing intensity according to different product characteristics, ensuring uniform blending and consistent process results.
The compact skid-mounted design simplifies installation, reduces site construction work, and allows easy integration with existing production systems.
2. Applications
The 800L Mixing Solution Preparation System is suitable for industries requiring controlled liquid preparation, blending, and transfer processes.
- Biotechnology Liquid Preparation: Provides accurate mixing and controlled processing for various liquid solutions.
- Cosmetic Production: Suitable for creams, lotions, gels, and other liquid-based formulations requiring uniform mixing.
- Food & Beverage Processing: Supports ingredient blending and liquid preparation with hygienic equipment design.
- Chemical Liquid Processing: Provides reliable mixing performance for industrial liquid applications.
- Pilot Scale Production: Ideal for laboratories and small-scale production requiring flexible operation.
With flexible configuration options, the system can be adapted to different production requirements, including mixing speed control, temperature management, filtration, and automated operation.
3. Process Flow Diagram
Purified Water
Source
→
Raw Material
Dosing
→
800L Mixing Tank
SS316L + Agitator
→
Heating / Cooling
Jacket
→
Filtration
Unit
→
Storage /
Transfer
Process Description:
Water and raw materials are introduced into the mixing tank through a controlled feeding system. The variable speed agitator provides uniform mixing according to product requirements. Optional heating or cooling jackets maintain the required process temperature. After mixing, the solution can pass through a filtration unit before transfer to storage or the next production stage.
4. Key Features
- SS316L Hygienic Design: Product contact parts are manufactured with stainless steel 316L for excellent corrosion resistance and durability.
- Variable Speed Agitator: Adjustable mixing speed allows flexible operation for different liquid characteristics.
- Smooth Internal Surface: Optimized tank surface finish helps reduce residue and improves cleaning efficiency.
- Heating and Cooling Option: Jacket system can be integrated for accurate temperature control.
- Stable Mixing Performance: Ensures uniform blending and consistent product quality.
- CIP Ready Design: Supports efficient cleaning connection and simplified maintenance.
- Compact Skid Structure: Reduces installation time and improves project flexibility.
5. Technical Parameters
| Item |
Specification |
| Capacity |
800 L |
| Contact Material |
SS316L |
| External Material |
SS304 |
| Surface Finish |
≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type |
Top-mounted agitator |
| Mixing Speed |
0–60 rpm Variable Speed |
| Heating/Cooling |
Jacket System Optional |
| Control System |
Manual / PLC Optional |
| Cleaning System |
CIP Ready |
| Power Supply |
220V / 380V, 50/60Hz |
| Installation |
Skid Mounted |
6. Configuration List
| Component |
Description |
| Mixing Tank |
800L SS316L vessel with sanitary design and manway |
| Agitator System |
Variable speed top-mounted mixer for flexible operation |
| Heating / Cooling Jacket |
Optional jacket system for temperature control |
| Control Panel |
Manual control or PLC + HMI automation option |
| Sanitary Valves |
Hygienic valves suitable for liquid processing |
| Piping System |
SS316L hygienic piping configuration |
| Transfer Pump |
Sanitary circulation and transfer pump |
| Filter Unit |
Optional filtration module according to process requirements |
| Sensors |
Temperature, pressure, and liquid level monitoring |
| Skid Frame |
Stainless steel compact skid structure |
7. Project Cases
Case 1 – Cosmetic Liquid Preparation Facility
An 800L mixing system was supplied to improve batch consistency through adjustable mixing speed control and hygienic tank design.
Case 2 – Food Processing Application
The system provided stable liquid blending performance with reliable operation and easy cleaning maintenance.
8. Certifications & Engineering Standards
- GMP-oriented hygienic equipment design
- ISO quality management manufacturing process
- Sanitary piping and stainless steel fabrication
- Customized documentation and engineering drawings available
- Factory testing before shipment
9. Frequently Asked Questions
Q1: Can the mixing speed be adjusted?
Yes. The system uses a variable speed agitator to meet different mixing requirements.
Q2: Can the system be customized?
Yes. Tank volume, agitator type, piping configuration, and automation level can be customized.
Q3: Is temperature control available?
Yes. Heating and cooling jacket systems can be integrated according to process requirements.
Q4: Does it support automatic control?
Yes. PLC and HMI control systems are available as optional configurations.
Q5: Is cleaning operation considered in the design?
Yes. The system can be equipped with CIP-ready connections for easier cleaning.
Looking for a Reliable 800L Mixing Solution Preparation System?
CHONGYANG WATER provides customized liquid preparation systems with hygienic design, stainless steel fabrication, and complete engineering support.
